What we do

Threshold T&D Service Index

Threshold T&D Sdn Bhd is a trusted Electrical & Mechanical (E&M) testing, diagnostics and commissioning specialist. Our team of skilled engineers and technicians is dedicated to precision, safety and reliability — working closely with clients to keep critical assets running at their best.

Keeping Brunei's Electrical and Mechanical assets safe, reliable and compliant

Testing, diagnostics, maintenance and commissioning for power, utilities, oil & gas and industrial clients — carried out to IEC, IEEE, ANSI, BS and ASTM standards.

14Core services
100+Test types
5International standards

Electrical Testing & Diagnostics

Offline, online and special tests for HV/MV equipment, from substations to rotating machines.

01

Substation & HV Systems

Pre-commissioning and periodic testing of switchgear, cables and earthing.

E-015 equipment types

Substation Equipment Testing

Pre-commissioning and periodic testing of switchyard and switchgear equipment.

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Current Transformer (CT)
  • Capacitance & Tan Delta
  • Insulation Resistance
  • Winding Resistance
  • Ratio Test
  • Polarity Test
  • Knee Point Test
Potential Transformer (PT)
  • Capacitance & Tan Delta
  • Insulation Resistance
  • Ratio Test
  • Winding Resistance
Circuit Breaker
  • Contact Resistance
  • Tripping & Closing Time
  • Coil Resistance
  • DCRM
  • Insulation Resistance
Isolator
  • Contact Resistance
  • Insulation Resistance
  • HV Test (Special)
Lightning Arrester
  • 3rd Harmonic Leakage Current
  • Leakage Test (Online)
  • Insulation Resistance (Offline)
E-029 tests

HV Cable Testing

Verify insulation integrity after installation, jointing or repair.

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Routine
  • Insulation Resistance (IR)
  • Dielectric Absorption Ratio
  • Polarization Index (PI)
  • Conductor Resistance
  • Leakage Current
  • Step-Up Voltage
  • Capacitance, Tan Delta & Online PD
Special
  • Insulation Resistance (IR)
  • Hi-Pot Test
E-034 tests

Earthing System Testing

Earth pit and grid assessment for personnel and equipment safety.

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Tests
  • Earth Resistance (with / without grid)
  • Touch, Step & Potential Measurement
  • Soil Resistivity
  • Grid Health Assessment
E-04Online · no shutdown

Partial Discharge & Thermography Surveys

Online surveys that find insulation deterioration and hot spots in live switchgear, cables and connections before they fail.

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Partial discharge
  • TEV (Transient Earth Voltage)
  • HFCT (High Frequency Current Transformer)
  • UHF sensing
  • Airborne ultrasonic / acoustic PD
  • Cable termination & joint PD
Infrared thermography
  • Switchboards & MCCs
  • Busbars & bolted connections
  • Cable terminations
  • Transformers & bushings
  • Overhead line hardware
Reporting
  • Severity ranking & trending
  • Thermal images with ΔT analysis
  • Repair recommendations
02

Transformers

Oil analysis and full electrical condition assessment of power and distribution transformers.

E-0515 parameters

Transformer Oil Testing

Laboratory analysis to detect ageing, moisture, contamination and incipient faults.

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Parameters
  • Breakdown Voltage (BDV)
  • Moisture Content
  • Density
  • Kinematic Viscosity
  • Pour Point
  • Acidity (Neutralization No.)
  • Dissolved Gas Analysis (DGA)
  • Tan Delta (DDF)
  • Flash Point
  • Interfacial Tension
  • Furan Analysis
  • Corrosive Sulphur
  • Sludge Content
  • PCB Test
  • Inhibitor Content
E-0625 tests

Transformer Condition Monitoring

Full electrical health assessment of power and distribution transformers.

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Routine
  • Insulation Resistance (IR)
  • Polarization Index (PI)
  • Dielectric Absorption Ratio
  • Capacitance & Tan Delta
  • Leakage Current
  • Winding Resistance
  • Neutral Floating Point
  • Turns Ratio & Phase Angle Error
  • Vector Group
  • Excitation Current
  • Magnetic Current
  • Magnetic Balance
  • Step-Up Voltage
  • Short Circuit / % Impedance
  • Buchholz Relay Checks
Special
  • Dielectric Spectroscopy (RVM / Moisture)
  • Sweep Frequency Response Analysis (SFRA)
  • WTI & OTI Testing
  • PRV Checks
  • Dynamic Contact Resistance (DCRM)
Online
  • Thermography
  • Sound Level Measurement
  • Partial Discharge
  • Vibration Analysis
  • Harmonic Analysis
03

Generators & Motors

Electrical diagnostics that find winding and insulation issues before they become failures.

E-0711 tests

Generator Electrical Testing

Stator, rotor and exciter diagnostics, including core and wedge assessment.

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Stator
  • Insulation Resistance & PI
  • Capacitance & Tan Delta
  • Partial Discharge
  • Surge Comparison
  • Winding Resistance
Rotor & Exciter
  • Rotor Insulation Resistance
  • Digital RSO Test
  • Exciter IR
  • Exciter Winding Resistance
Special
  • ELCID (Core Imperfection)
  • Wedge Tightness Mapping
E-0812 tests

Motor Testing

Offline insulation and winding tests plus online condition analysis.

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Routine
  • Insulation Resistance (IR)
  • Dielectric Absorption Ratio
  • Polarization Index (PI)
  • Dielectric Discharge (DD)
  • Capacitance & Tan Delta
  • Winding Resistance
  • Partial Discharge
  • Surge Comparison
  • Winding Circuit Analysis (MCSA)
Online
  • Electrical Signature Analysis
  • Vibration Analysis
  • Acoustic Emission Analysis
04

Protection, Metering & Power Quality

Make sure protection operates correctly, every kWh is measured accurately and supply quality stays within limits.

E-0930+ relay types

Protection Relay Testing

Secondary injection testing and setting verification for electromechanical, static and numerical relays.

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Relay types
  • Automatic Voltage Regulating
  • Auxiliary
  • Buchholz
  • Check Synchronizing
  • DC Failure
  • Definite Time
  • Differential / Directional
  • Distance Protection
  • Feeder Protection
  • Fuse Failure
  • Generator Protection
  • High Speed Tripping
  • HV No Voltage
  • Instantaneous Differential
  • Instantaneous Earth Fault
  • Instantaneous Over Voltage
  • Instantaneous Under Voltage
  • Master Tripping
  • Maximum Demand Controller
  • Motor Protection
  • Neutral Displacement
  • Over Current & Earth Fault
  • Over Voltage
  • Protection Fuse Supervision
  • Reverse Reactive
  • Sensitive Earth Fault
  • Thermal Over Load
  • Transformer Differential
  • Transformer / Line Differential
  • Trip Circuit Supervision
  • Under Voltage
  • Vector Surge
  • Voltage Protection
E-106 accuracy classes

Energy Meter Testing & Calibration

Accuracy verification to ensure correct billing and energy accounting.

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Accuracy classes
  • Class 0.2 / 0.2s
  • Class 0.5 / 0.5s
  • Class 1.0
  • Class 2.0
E-11Logging & analysis

Power Quality Monitoring

Identify electrical disturbances early to prevent equipment failure, improve efficiency and reduce downtime.

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Measurement
  • Harmonics (THD / individual orders)
  • Voltage sags, swells & interruptions
  • Transients
  • Flicker
  • Voltage & current unbalance
  • Power factor & reactive power
Analysis
  • Load profiling & energy logging
  • Compliance check to IEEE 519 / IEC 61000
  • Harmonic filter & PF correction recommendations
  • Root cause of nuisance tripping

Mechanical Overhauling & Maintenance

Planned overhauls, repairs and precision maintenance for engines, turbines and rotating equipment, carried out to OEM guidelines.

01

Engines & Generator Sets

Top-end to major overhauls and scheduled genset maintenance.

M-01Top, in-frame & major overhaul

Diesel Engine Overhauling

Top-end, in-frame and major overhauls for prime-mover, standby and marine diesel engines.

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Top overhaul
  • Cylinder head removal & reconditioning
  • Valve, valve seat & guide replacement
  • Valve clearance / tappet adjustment
  • Rocker arm & push rod inspection
  • Injector removal, testing & calibration
  • Head gasket replacement
Major / in-frame overhaul
  • Cylinder liner measurement & replacement
  • Piston, ring & gudgeon pin replacement
  • Connecting rod inspection
  • Main & big-end bearing replacement
  • Crankshaft inspection & deflection readings
  • Camshaft, timing gear & chain inspection
  • Thrust washer & oil seal replacement
Engine systems
  • Fuel injection pump overhaul & calibration
  • Turbocharger overhaul & balancing
  • Governor / actuator servicing
  • Lube oil pump, cooler & filter servicing
  • Cooling system: radiator, water pump, heat exchanger
  • Air intake & exhaust system inspection
  • Starting system (electric / air start)
Post-overhaul
  • Engine–alternator alignment
  • Run-in & performance testing
  • Load bank testing
  • Overhaul report with measurement records
M-02Preventive & corrective

Diesel Generator Set Services

Scheduled maintenance and reliability testing for standby and prime power gensets.

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Preventive maintenance
  • Running-hour service (250 / 500 / 1,000 hrs)
  • Oil, filter & coolant change
  • Belt, hose & mounting inspection
  • Battery & charger checks
  • Fuel tank cleaning & fuel polishing
Alternator & controls
  • Alternator bearing replacement
  • AVR testing & adjustment
  • Control panel & protection checks
  • ATS & synchronising panel testing
Testing
  • Resistive / reactive load bank test
  • Transient response test
  • Vibration & thermography survey
02

Turbines

Inspection and overhaul of gas and steam turbines and their auxiliaries.

M-03CI, HGPI & major

Gas Turbine Services

Inspection and overhaul support for industrial and aero-derivative gas turbines.

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Inspections
  • Borescope inspection
  • Combustion Inspection (CI)
  • Hot Gas Path Inspection (HGPI)
  • Major overhaul support
Component work
  • Fuel nozzle & igniter replacement
  • Combustion liner & transition piece inspection
  • Bearing & seal inspection
  • Inlet filter replacement
  • Compressor wash (online / offline)
Auxiliaries
  • Lube oil system flushing
  • Fuel gas / liquid fuel system checks
  • Control, trip & instrumentation checks
  • Coupling alignment
  • Vibration monitoring
M-04Minor & major overhaul

Steam Turbine Services

Overhaul and maintenance of steam turbines and their auxiliaries.

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Overhaul
  • Casing opening & rotor removal
  • Rotor & blade inspection (NDT)
  • Journal & thrust bearing replacement
  • Gland & labyrinth seal replacement
  • Diaphragm & nozzle inspection
  • Rotor dynamic balancing
Valves & controls
  • Trip & throttle valve overhaul
  • Governor valve overhaul
  • Overspeed trip testing
  • Governor system calibration
Auxiliaries
  • Condenser tube cleaning
  • Lube oil system flushing
  • Turbine–generator alignment
03

Rotating & Process Equipment

Workshop and on-site repair of pumps, compressors, drive trains, valves and heat exchangers.

M-05Workshop & on-site

Pump Overhauling

Centrifugal, reciprocating and positive-displacement pump repair.

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Scope
  • Dismantling & inspection
  • Mechanical seal / gland packing replacement
  • Impeller & wear ring inspection / replacement
  • Shaft & sleeve inspection
  • Bearing replacement
  • Laser alignment
  • Performance & vibration testing
M-063 compressor types

Compressor Overhauling

Reciprocating, screw and centrifugal air and gas compressors.

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Reciprocating
  • Suction / discharge valve overhaul
  • Piston & ring replacement
  • Crosshead & packing inspection
Screw & centrifugal
  • Air end / rotor element overhaul
  • Bearing & seal replacement
  • Impeller inspection
Common
  • Intercooler / aftercooler cleaning
  • Unloader & safety valve checks
  • Performance testing
M-07Repair & balancing

Gearboxes, Fans & Blowers

Drive-train and air-moving equipment maintenance.

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Scope
  • Gear tooth & contact pattern inspection
  • Backlash measurement
  • Bearing & oil seal replacement
  • Coupling inspection & replacement
  • Fan / impeller dynamic balancing
  • Belt & pulley alignment
M-08Workshop & on-site

Valve Overhauling & Testing

Isolation, control and safety valve servicing.

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Scope
  • Gate, globe, ball & butterfly valve overhaul
  • Seat lapping & gland repacking
  • Control valve & actuator servicing
  • Safety / relief valve pop testing & certification
  • Hydrostatic seat & body testing
M-09Workshop & on-site

Heat Exchanger Cleaning & Maintenance

Cleaning, inspection and repair of shell-and-tube, plate and air-cooled heat exchangers, coolers and condensers.

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Cleaning
  • High-pressure hydro-jetting (tube & shell side)
  • Chemical cleaning & descaling
  • Mechanical tube cleaning (brush / projectile)
  • Plate heat exchanger dismantling & plate cleaning
  • Air-cooled fin fan & cooler fin cleaning
  • Dry ice cleaning
Inspection & testing
  • Tube bundle extraction & visual inspection
  • Tube thickness & condition assessment
  • Hydrostatic / pressure testing
  • Leak detection
  • Thermal performance check
Maintenance & repair
  • Gasket & seal replacement
  • Tube plugging & re-tubing
  • Sacrificial anode replacement
  • Bundle re-installation & bolt torquing
  • Corrosion protection & painting
04

Transformer Mechanical Services

On-site servicing to extend transformer life and prevent outages.

M-106 services

Transformer Mechanical Maintenance

On-site servicing to extend transformer life and prevent outages.

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Scope
  • Oil filtration & dehydration
  • Leakage arresting & joint sealing
  • Gasket & bushing replacement
  • OLTC servicing
  • Complete overhaul & winding inspection
  • Tank cleaning & painting
05

Condition Monitoring & Reliability

Predictive diagnostics and precision maintenance that catch problems early and keep machines running efficiently.

M-11Predictive maintenance

Mechanical Condition Monitoring & Precision Maintenance

Predictive techniques to spot mechanical wear before it causes failure.

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Monitoring
  • Vibration analysis
  • Lube oil & wear debris analysis
  • Infrared thermography
  • Ultrasonic leak & bearing detection
Precision work
  • Laser shaft alignment
  • Dynamic balancing (in-situ)
  • Soft foot correction
NDT
  • Dye penetrant testing (DPT)
  • Magnetic particle inspection (MPI)
  • Ultrasonic thickness gauging
M-12Non-contact · online

Optical Gas Imaging (OGI)

Infrared gas imaging to rapidly detect and locate gas emissions for safer inspections and efficient leak management.

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Scope
  • Hydrocarbon & VOC leak detection
  • Fugitive emission surveys (LDAR support)
  • Flange, valve & compressor seal leak location
  • Remote, non-contact inspection of hard-to-reach points
  • Video evidence & leak survey reports
M-13Acoustic emission

Valve Leak Detection

Identify and quantify valve leakage early, enabling timely repairs and better maintenance planning.

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Scope
  • Valve passing detection (acoustic emission)
  • Leak rate estimation
  • Isolation, control & safety / relief valves
  • Steam trap surveys
  • Repair prioritisation report
M-14Video-based diagnostics

Motion Amplification

Visualise subtle equipment movement on video for faster diagnostics and root cause identification.

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Scope
  • Structural looseness & resonance
  • Piping & support movement
  • Foundation, baseplate & soft foot issues
  • Misalignment & imbalance visualisation
  • Before / after repair verification
M-15Lube & hydraulic oils

Oil Filtration & Purification

Maintain fluid quality, extend equipment life and improve reliability of lubrication and hydraulic systems.

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Scope
  • Offline (kidney-loop) filtration
  • Water removal & dehydration
  • Varnish removal
  • Particle counting to ISO 4406 cleanliness
  • Lube & hydraulic system flushing
M-16Turbines · compressors · engines

Machinery Performance Analysis

Measure efficiency and track degradation in turbines, compressors, pumps and engines.

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Scope
  • Gas turbine heat rate & output testing
  • Compressor & pump curve verification
  • Engine performance testing
  • Degradation trending
  • Wash, overhaul & optimisation recommendations

Specialist & Support Services

Detection, building services, engineering advice, modelling and materials support.

01

Detection & Building Services

Locate buried services and keep HVAC systems performing.

S-01Scanning & profiling

Underground Utility Detection

Locate buried services safely before excavation or construction.

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Scope
  • Underground utilities scanning
  • Utility profiling
S-02Testing & cleaning

HVAC Testing & Diagnostics

Performance, air quality and leak testing for building and plant HVAC.

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Measurement
  • Airflow
  • Temperature & humidity
  • CO / CO₂
  • Differential pressure
  • Data logging
Diagnostics & services
  • Leak detection & refrigerant analysis
  • Hydronic pressure & flow testing
  • Air duct cleaning
  • Dry ice cleaning
02

Consultancy & Support

Independent engineering advice and end-to-end materials handling.

S-039 services

Engineering Consultancy

Independent technical advice to improve reliability and plan maintenance.

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Scope
  • Technical Assessments
  • Asset Integrity Assessment
  • Asset Health Evaluation
  • Condition Monitoring Programmes
  • Preventive Maintenance Planning
  • Root Cause Failure Analysis
  • Engineering Studies
  • Testing Specifications
  • Project Technical Support
S-045 services

Warehouse & Material Management

End-to-end handling of spares, materials and equipment.

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Scope
  • Inventory Control
  • Receiving & Inspection
  • Storage
  • Distribution
  • Surplus & Scrap Management
03

Modelling & Simulation

Technology-driven engineering insight with measurable outcomes.

S-05Studies & digital models

Engineering Modelling & Simulation

Model equipment and systems to predict behaviour, test options and support decisions before work starts on site.

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Electrical studies
  • Load flow
  • Short circuit
  • Protection coordination
  • Arc flash
Mechanical analysis
  • Finite element analysis (FEA)
  • Rotordynamic & modal analysis
  • Computational fluid dynamics (CFD)
Reliability
  • RAM / reliability modelling
  • What-if & scenario simulation

All testing carried out in line with IEC, IEEE, ANSI, BS and ASTM standards.

Supply

Products

We also supply products and equipment across the following categories.

  • Marine
  • HSSE
  • Electrical & Instrumentation
  • Mechanical
  • Civil & Structural
  • Fabrication & Construction
  • HVAC

Industries We Serve

Our services support asset owners and operators across a broad range of sectors in Brunei Darussalam and the wider ASEAN region:

Manufacturing

Industrial plants and production facilities

Infrastructure

National and civil infrastructure projects

Commercial Buildings

Facilities and building services

Power

Generation, transmission and distribution utilities

Oil & Gas

Upstream, downstream and process facilities

Utilities

Water, power and infrastructure operators

Planning an overhaul, shutdown or commissioning?

Send us your equipment list and we'll put together a scope and quotation.

WHAT WE DO

SAT Synergy Sdn Bhd (SATS) is a trusted Mechanical & Electrical (M&E) engineering solution and service provider, specializing in providing innovative, high-quality solutions across a broad spectrum of industries. Our Team consists of skilled engineers, project managers, and technicians, all dedicated to excellence. With a commitment to precision, safety, and sustainability, we collaborate closely with our clients to bring their visions to life, ensuring projects are completed on time, within budget, and to the highest standards of quality.

Services

Facilities

Products

  • Marine
  • HSSE
  • Electrical and Instrumentation
  • Civil & Structural
  • Fabrication and Construction
  • HVAC
  • Chemical
  • Offshore and Onshore tools and materials
  • Medical consumables and
  • Hospital furniture

Get in touch with Threshold

For any enquiries